Ultrasonic Small Metal Welder

Ultrasonic Small Metal Welder SW-D600S-48/Motor Drive Head/CNT-320B

Ultrasonic Small Metal Welder SW-D600S-48/Motor Drive Head/CNT-320B

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Small ultrasonic metal welder, which is ideal for joining fine workpieces such as fine wire harness and foil

  • High Frequency 48kHz / High Power 600W
  • High Resolution Motor Drive
  • Various Control Mode ( Time / Peake Power / Energy / External Sensor )
  • Displacement Control
  • Various Monitoring Function for OK/NG Judgement
  • Easy to read and operation by TFT touch panel
  • Low temperature bonding with reduced thermal effects
  • Suitable for difficult-to-weld materials: Cu, Al
  • Dissimilar metal material welding: Cu x Al

Recommended System Configuration

Recommended System Configuration

Displacement Control

Displacement control (Stop oscillation when it reaches to set displacement value) is available by using external sensor control function. Welding finishing appearance and welding strength can be stabilized by precise control of displacement amount of horn.

Displacement Control

Welding Sample

Welding Sample

Welding of Dissimilar Metals

Welding of Dissimilar Metals

Specifications

Ultrasonic Welder

Items SW-D600S-48
Frequency 48.5kHz
Rated Output 600W (Continuous Oscillation 300W)
Oscillation Method Digital ATHMOS
Amplitude Setting 30~100% (1% step)
Control Mode Time/Energy/Peak Power/External Sensor/Continuous Oscillation
Monitor (for OK/NG) Frequency/Time/Energy/Peak Power/External Sensor
Number of Program 31 programs
Interface I/O /Analog/RS-232C/LAN/CF Card
Input Power Single-Phase AC100~240V±10%
Power Consumption 900VA
Size W150×D370×H310mm
Weight Approx. 8.5kg

Control Box

Items UA-C01
LCD 3.5 inch TFT LCD
Resolution

W320×H240 QVGA

Buzzer available
Language English
Power Input

Supplied from generator (Hot plugging)

Cable Length

1.5m (Option: 5m extention cable)

Dimension

W85×D125×H40mm (Excluding protrusion)

Weight

Approx.250g

Pressure Head

Items

Weld head for small-sized ultrasonic metal welder

Pressure Range

60~350N

Drive

Motor (resolution 1μm, driving speed 0.1~100mm/s)

Pressure Method Spring
Stroke 50mm
Displacement Sensor*option

resolution 1.6μm, Stroke 12mm

Air Supply

For cooling:Oscillator 50L/min(0.1MPa), For horn:0.1MPa

Size

W227×D300×H585mm

Weight

Approx. 35kg

Motor Controller

Items

CNT-320B

Display / Operation

TFT color LCD touch panel / JOG switch

Power Input

AC power adaptor, Single Phase AC100~240V

Size W120×D230×H207mm(Excluding protrusion)
Weight Approx. 3kg

Principle of Ultrasonic Metal Joining

Principle of Ultrasonic Metal Joining

Unlike resistance welding, the ultrasonic vibration removes oxide film on the metal surface and scatters surface layer impurities in order to create a state of solid-phase welding through the attraction among the metal atoms.

Basic Configuration

Basic Configuration

Joining Process

Joining Process

Joining Process

We are pleased to offer assistance selecting the recommended type of ultrasonic generator and horn for your application. Please consult with us for the details.

Ultrasonic Welder

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