High-frequency Induction Heater Unit

Metal Materials such as Screws or Nuts are easily Inserted into Molded Plastic Components!

Induction heater units incorporate high frequency generators for non-contact heating of metal using electromagnetic induction.

High-frequency Induction Heater Unit

  • Not Only Steel but Also Brass, which is a Non-magnetic Metal, can be Heated
  • Compatible to a Work of Φ4 - 30 mm
  • Unlike the Standard Heater Method, It can Generate Heat Instantly without Pre-heating, which Contributes to Reduction of Electric Power Consumption and Prevention of Quality Change of Metal Parts
  • Small Size and Light Weight is Realized by the Consolidated High Efficiency Design
  • Small Diameter Cu Wire and Cu Pipe, Easy to Wind, are Used for the Heater Coil
  • As the Connection between the Coil and the Matching Box is Made by a Litz Wire, Connection to an Automated Machine can be Made Easily
  • By Combining with a Non-contact Type Infrared Temperature Sensor, Precision Production with the Least Variation of Torque Strength and Pull Strength can be Made

Insertion Procedure

After induction heating of a metal work, push the work against the hole of a molded plastic product using a punch body, and cool it by air.

Insertion Procedure

Melting Margin

  • Make the Hole Diameter of a Molded Plastic Product Smaller than the Work by 0.3 - 0.6 mm
  • A Screw Guide and a Release Hole for the Melted Plastic will be Required

Melting Margin

Lineup

UI-3002
Basic Model Most Suitable for Heating of Steel
UI-7003
Standard Model which can Heat Brass by Dial Switching of Matching
UI-9001
High Output Power Model which can Heat in a Shorter Time

UI-3002

UI-9001

Various Heating Coils

  • We Offer a Wide Variety of Coils to Suit Your Needs
  • The Coil can be Replaced by the Customer

Various Heating Coils

Specifications

Items UI-3002 UI-7003 UI-9001
Induction heating equipment Model UI-3002-OSC UI-7003-OSC2 UI-7003-OSC UI-9001-OSC
Output 400W 800W 1000W
Frequency 30kHz 60kHz
Power Supply Voltage AC100V±10% 50/60Hz 3-phase AC200V±10% 50/60Hz
Power Requirements 600VA 1800VA 2100VA
Oscillation Method Vibration feedback method Automatic frequency tracking method (Digital ATHMOS)
Setting Range 3 levels 8 levels
Cooling Method N/A Air cooling (Dry air)
External Dimensions(mm) W155xD265xH200 W184xD345xH153
Weight ≒3kg ≒4.5kg
Matching Box Model FC-6 FC-6A FC-6B FC-6C
Cooling Method N/A Air cooling (Dry air)
External Dimensions(mm) W110xD126xH55 W55xD145xH60 W80xD185xH63 W80xD185xH63
Weight ≒1.0kg ≒0.7kg ≒1.1kg ≒1.1kg
  1. *1 An external DC24V power supply is required for the activation of the cooling fans.
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